Production facilities at První železářská společnost Kladno

Round-machining

1 pc turning machine SU 18 R ø 180 × 1000 mm

1 pc turning machine SUI 40RP ø 400 × 2000 mm

1 pc turning machine SUI 50 ø 500 × 1500 mm

1 pc turning machine SU 50A ø 500×2000 mm

1 pc turning machine BE 630 01 ø 600 × 3000 mm

1 pc turning machine SUS 80 ø 800 × 2000 mm

1 pc carousel Berthiez 8920 (CNC) ø6300 × 1200

1 pc cylindrical grinding machine BU 28 - 280×1000 mm

Horizontal machining

1 pc VSP 50 CNC (CNC) pojezd: y-2000, x-4700, z-1650mm, plate field: 6830×2200mm

2 pc milling machine FCQV 63 (CNC) axis: y-630, x-1500 ,z-630 mm, table: 630×2200mm

1 pc Horizontal drilling machine W 75 after overhaul (2012) – manually controlled: axis: y-900, x-1200, z-800, w-500mm, table: 950x950mm

1 pc WHN 9 continuously controlled horizontal drilling machine after overhaul (2012) axis: y-900/1200, x-1200, z-950, w-630, table: 1000x1120mm

1 pc Wotan B 105M axis: y-1300, x-1400, z-1500 ,w-600 mm, table: 1120×1400mm

1 pc Horizontal drilling machine WHN 13 C (CNC) axis: y-2000, x-3520, z-1250, w-800 mm, table: 2000×1800mm in 2012 - a new system Heidenhain 530i

1pc Horizontal drilling machine WD 160A (CNC) axis: y-6960, x-2410, z-1600, plate field: 8000×1850 (2pc rotary clamping table E20)

associated workplace two horizontal boring WD160B
1. machine: y-2500mm; x-3000mm; z-1600;w-1250; length of bed - 6000mm
2. machine: y-2500mm; x-3150mm; z-1600; w-1250; length of bed - 6250mm

1 pc UP 4000 VFM (CNC) axis: y-4500, x-9000, z-1400 mm, limit the dimensions of the workpiece for machining with vertical spindle: 4800 x 12 900 mm, limit the dimensions of the workpiece for machining of 5 sides: 3840 x 12 370 mm

Two working heads:

1. Tramec AC3 (yellow head) - clamping (cone): HSK 100, max. speed: 15 000, max. max. torque: 300Nm, spindle power: 63kW,

2. Sempuco KFU-D3/90/069x (red): clamping (cone) ISO 50, max. speed: 5 000, max. torque: 800Nm, spindle power: 30kW,

max. table load: 5 000kg/m²; control system: 2x Heidenhain TNC 530; table size: 13000 x 4800 mm

1 Emco Mecof Powermill HPC3 - Special RC - axis: X-10 000mm, Y-4 000mm, Z-2000mm, clamping(cone): ISO 50, max. speed: 6 000, max. torque: 1 000Nm, spindle power: 38kW, max. table load: 15 000kg/m²; control system: Heidenhain TNC 530; table size: 10 000 x 3 000 mm

1 Emco Mecof HPC4 Ecomill - axis: X-10 000mm, Y-1 300mm, Z-2 500mm, clamping (cone): ISO 50, max. speed: 6 000, max. torque: 1 000Nm, spindle power: 38kW, max. table load: 15 000kg/m²; control system: Heidenhain TNC 530; table size: 10 000 x 2 500 mm

1 pc flat grinding machine JOTES SPD 30 C: 300×1000 mm

Material cutting

1 cuting machine NUKON NF PRO 420 - working format of the machine: 2000x4000mm, cutting head HighYAG-BIMO FSC

1 pc band saw PP 301 square - 430×360,roundwood Dia. 360 mm

1 pc band saw PP 362 A square- 430×360,roundwood Dia.360 mm

1 pc table shears NTH 3150/10A tl. 10×3000 mm

1 pc table shears NTH 3150/25 C tl. 25×3000 mm

1 pc CNC flame-cutting machine Vanad ARENA 20/85 (Mefi) 2700×8000 mm, max. sheet thickness 120 mm

1 pc CNC Plasma cutting maschine Omnicut 3600 2000x6000 mm , max. thickness 50 mm steel, max. thickness 12 mm stainless steel

Forming machines

1 pc bending machine (hand) p.6 × 1500 mm

1 pc press, vertical hydraulic for small assembly and disassembly

1 pc bending machine XZM s.10 200 × 1000 mm

1 pc NC sheet bender 4R HSS580 bending length - 3100 mm, maximum diameter (5 x diameter of the upper cylinder) 2900 mm, min. diameter (1.5 x upper cylinder diameter) 870 mm (700mm)

1 pc press brake LOD 315 D s.15×4000 mm

1 pc punching bending press GP800/5050 Weinbrenner pressing pressure 8000kN; bending length 5050mm

1 Pipe and profile bending machine MEWAG GIGALUS 130 S - parameters see picture

1 pc NC bending machine HPK 80 parameters see picture

1 pc NC bending machine HPK 180 parameters see picture

Other devices and equipment

1 pc Press, vertical hydraulic for small assembly and disassembly

Electric resistance furnace - chamber dimensions: 1000 x 1000x 3000mm, max. Temperature 1 150 ° C, furnace load 5t.

1 pc electric annealing furnace - chamber dimensions: width= 500mm x height= 400mm x depth= 600mm

1 pc blasting chamber 5000×14000 ×5000 (w×l×h) mm

1 pc painting chamber 5000×14000 ×5000 mm

1 pc lifting platform VMP250/100 Plato 998×805 mm×floor height platform during max. protrusion
8250 mm ×capacity 250 kg

1 pc lifting platform Rothlehner PPN500EX Plato 4000×1000 mm×height platform during max. protrusion 3200mm × capacity 500kg

Measuring equipment

1 RAYTEC GEPARD SYSTEMS - It is a laser measuring device equipped with state-of-the-art optical and electronic components. The procedure for measuring straightness, parallelism and perpendicularity is drawn to extreme simplicity. The device can be used to measure linear alignment of machine tools and align them, to measure shaft alignment, to measure long-term deformations and deflections, or to adjust machine parts.

1 Three-coordinate measuring machine - system RS plus 2021 - measuring range: Y = 1900 mm, X = 3920 mm, Z = 1950 mm

Use:

Geometry measurement on high precision products (0.007mm)
Information using evaluation software in 3D form + protocol
There is no damage to the measured product
Linking the measured product to a 3D model with an AutoCAD model
Polished steel measuring plate coupled with shock absorbers for measuring axes - greater accuracy
Programming capability for measuring mass-produced products
Max. loading of the granite slab = 8000 kg - spread to 60% of the work area

1 Three-coordinate measuring machine - system LH 1512 - measuring range: Y = 1280 mm, X = 2550 mm, Z = 1100 mm

Use:

Geometry measurement on high precision products (0.003mm)
Information using evaluation software in 3D form + protocol
There is no damage to the measured product
Linking the measured product to a 3D model with an AutoCAD model
Granite measuring plate along with shock absorbers on measuring axes - greater precision
Programming capability for measuring mass-produced products
Max. loading of the granite slab = 3750 kg - spread to 60% of the work area